And if you are going to order a backed veneer with the PSA option, then don't apply contact cement to the project surface. Excel 5 After the veneer has been scraped down, no additional clamping is necessary. The factory can usually get 5 to 7 paper-backed veneers in a 10" x 10" x 50" box. Proprietary best-in class VS4000 slicers and experienced teams enable production of the highest quality products, and our customer-specific programs ensure delivery of consistent color, grade and dimension veneer. We also offer veneers featuring a wide range of special treatments including vintage, fumed or smoked looks. ___________________ Some places say it's 142 " and others say it's 132 ", or even 1100 ".Jack Griffin, Brighton, Ont. If you can not find edgebanding in the species required, simply cut 1" wide strips from the veneer used for the main project and apply it to the edge of the substrate with Heat Lock or contact cement. endstream endobj 201 0 obj <>stream All thicknesses may vary by .005 inch. With a limited number of forests in Egypt, ancient Egyptian woodworkers sawed thin slices from the logs they had to make them go further. Be sure to scrape the entire surface of the veneer using the centerline technique to achieve a maximum strength bond. thick. 2 +SJpAJT;v.7
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Wood veneer is mounted on a substrate such as industrial-grade particleboard or medium density fiberboard with a glue line, and this makes it much more stable. Most 2-ply veneers can accept a bend up to 5" along the length of the grain and 8" across the grain. ", - Grant Golightly, Design West Architects. Notes:
That combined with the systematic quality-control steps we take throughout the production process enable us to meet or exceed exacting standards. Keep in mind that the 10 and 20 mil thickness is a reference to the thickness of the paper backing, not the veneer face. Amazing Bookmatches
Lets start with what wood veneer isnt. So there is no point in getting a good bond now if it's going to fail later due to chemical incompatibilities between the contact cement and the PSA layer. This information applies to all backed veneers 2-ply, paper-backed, and PSA. 
However, a 20 mil version is available for situations where the substrate is less than perfectly flat. 1/28 in.
This may result in a noticeable color variation called barber poling. About Veneer Veneering Tips Part 3
Vacuum Forming
It is best to apply a protective finish to the veneer when the ambient humidity is 55% or less. PSA-backed veneer is a good choice for cabinet refacing, speaker building, and much more. In the event that a bubble does show, the ironing method described above will usually fix the issue. The consistent quality of our products is driven by experience and technology: Danzer has developed its own proprietary, best-in-class slicer technology. Veneer softener is generally not effective on 2-ply veneers. Regardless of the substrate position, a 20 mil backed veneer or 2 ply veneer should be used if the substrate is not smooth since the thicker backer will help hide some substrate imperfections. One mil equals 1/1000 of an inch.
However, if a project requires decorative elements it can get very complex very quickly, even if the final appearance is simple and elegant. Cold Press Veneer Glue: When high quality cold press veneer glue is used with a vacuum press, bubbles are generally not a problem.
Proper details must be written into the specification to ensure control of the final appearance. A 10 mil backing is best for most projects. Learn more about this superb adhesive at this link. We work closely with customers to develop tailored programs that assure they receive the right product at the right time. 14 Good Reasons The chemicals in a solvent-based contact cement can cause an existing coating on the substrate to turn to muck which can greatly affect the bond strength. The individual veneers used to make sheet of backed veneer can range from 3" to 8" in width. At Danzer, were attuned to our customers needs. The veneer used on the back side of a 2-ply veneer is often a species of lesser value. 4 - Seasonal humidity changes can allow particle board can expand and contract more than some other substrates. The 4 foot measurement is the width of the sheet across the grain. Our veneers are raw, unspliced, not backed or pre-finished. It is important to keep in mind that the PSA layer has a shelf life of one year. Let it acclimate to your shop's environment this way for no less than 24 hours. endstream endobj 200 0 obj <>stream Because the "tight" and "loose" faces alternate in adjacent pieces of veneer in book matching, they may accept stain differently. One of the most overlooked aspects in contact cement veneering is adhesive coverage, yet it is the single most important part of this veneering method. 19982022 Certainly Wood, Inc. All rights reserved. Set it on a flat surface and lay at least one sheet of 3/4" plywood in top. Generally speaking, the actual wood part of a paper-backed veneer is .015" but the thickness can vary based on the amount of finish sanding done at the factory. I've found no evidence that supports the idea that the PSA layer will not be corroded or oxidized by the solvents in contact cement. Water-based stains and top coats are not considered ideal choices paper-backed veneer. Begin the acclimation process by unrolling the veneer and laying it flat. Tight, vertical grain; pinkish tan in color. Most paper-backed veneer species can take up to a 1" radius bend along the length of the grain and 5" radius bend across the grain. Just make sure the surface coating is firmly bonded to the substrate. You simply have to trim those edges off but you will end up with a 48" wide veneer.
Note that this chart applies to paper-backed veneers only.
They are a less expensive alternative which can be used for some projects. Veneering FAQ Paper-backed veneer can be cut to size with scissors or a razor knife. Do not use heavy coats of finish. To minimize creeping issues, use MDF instead of particle board and consider using a hard setting adhesive. Don't underestimate the importance of this simple tool and technique. This general opinion has come about because you often see veneers that look cheap, but in most cases what youre looking at is usually laminate and not wood at all.. Pressure sensitive adhesive (PSA) veneer is a type of paper-backed veneer that is a simple and easy alternative for applying veneer without the need for a liquid adhesive. This backing is applied to keep intact the individual wood veneers used to make up the full width of the sheet. These adhesives will require a means of clamping the entire veneer surface while the glue sets up. 571-222-4946, "My firm recently started working with QCP, and this partnership has provided great value by helping us to quickly identify woodworking manufacturers and fabricators who are qualified and certified to execute the project.
Instead of a liquid adhesive, consider using a PSA (pressure sensitive adhesive) instead. Higher or lower relative humidity will require much longer acclimation time. The veneer can then be applied to the MDF. Difficult? is cheap or low quality, and this simply isnt the case. wood sheet pdf
If you are using contact cement, you'll only need a veneer scraper to apply the veneer. (1.4 mm) flat cut white (European). It is not a good idea to saturate the veneer to the point at which the backing is wet. It is made from individual veneers from different logs of the same species which creates a look of solid lumber more so that any other type of veneer lay up. A Sharp Veneer Saw Then apply the PSA veneer.
is wood veneered, for example. A roller will not work well for this, so get the scraper to avoid issues! Variations of finish can affect the look by altering the way light is. endstream endobj startxref As wood veneer is sliced rather than sawn, no wood is wasted. Yes. All Rights Reserved. Maintenance Be sure to scrape the entire veneer surface (scraping with the grain) to achieve a maximum strength bond. The line between the backing and the face veneer is almost impossible to see. Unlike most interior finishes, wood veneer has an inherent originality that cannot simply be specified with a product number and color. Danzer produces large volumes of standard veneers made from the worlds major hardwood species. blok lok anchors
Yp9=GoxbRJgM]oX8\`?Y,t0#yxs@s3zOe?Wtg-umbbg*$RkV\OW>]9^7qL?sou{0E^ 8::8@:,|Q P - It is critical that your shop humidity is approximately 40% RH. A handheld roller is not suitable for applying veneer. Since there are many combinations of veneer, substrates, adhesives, finishes, and environmental conditions, we highly recommend testing a small piece of veneer with your application and finishing process before you begin the main veneer work. Follow this pattern with the scraper to avoid over-stretching the veneer. This is called bookmatching. Greg Engle (Sales Manager): greg@certainlywood.com
Project: EVS However, the veneer is typically over-sized an inch or so in width because the process of applying the PSA film is imperfect. Blessed with an eye for potential, David Willett looked at his dark, unfinished 112-car garage built in 1956 and saw the bones of a workshop.
Epoxy is the only adhesive and the only top coating that will withstand the outdoor environment and increase the durability of the veneer. If the vendor can not tell you the grade, its best to assume the worst.
Danzer offers decorative hardwood veneers from all major North American, European and African species for use in furniture, interiors, mobility applications and more.We produce large volumes of standard veneers for industrial users in different types of cuts, thickness and grades. This is what I do and I never have to worry about warping. All of the paper-backed veneers on the VeneerSupplies.com website have this option. The resin infused paper backing that is used at the factory also has an adhesive layer pre-applied by the manufacturer. Anything less will have mineral streaks, bark, sapwood, or other defects. There are people who claim to use both contact cement and PSA on a project because at some point they had a veneer with edges that lifted. Dealing with Defects DIY Vacuum Manifold Then measure its thickness, double that to allow for both the top and the balancing bottom veneers, and use that number when machining your other project parts. Danzers reliability gives customers the time to focus on their core business rather than worry about veneer procurement. Paper-backed veneer is a real wood veneer permanently bonded to a paper backing. We shadowed two experienced makers and installers of custom cabinetry to bring you simple tips and tricks that will keep your built-in projects (and your sanity) on the bubble.. My gut feeling is that those responsible for perpetuating this myth are trying to needlessly upsell to a customer. Vacuum Clamp Matrix A light coat of veneer softener can increase the flexibility of the veneer and prevent splitting on tighter bends.
I wrote this guide for the customers at VeneerSupplies.com who have sent me so many excellent questions over the years about this type of veneer. VeneerSupplies.com sells a higher grade of veneer in which joint issues simply do not occur.
Our customers take comfort in the knowledge that our products are sourced sustainably and legally. More information about applying a PSA veneer can be found further in this article. The paper backing is generally available in a 10 and a 20 mil thickness. Were excited to serve you and will do our best to ensure your satisfaction. Veneer Edgebanding - .030" or just under 1/32". Iron-On Veneering with Heat Lock Glue With only basic woodworking skills, a tablesaw, and a few simple tools, you can make custom cabinets for your home or shop. 1/28 in. Wood veneer is thin slices of wood that are usually glued to flat panels such as doors, cabinets, and walls. Bag Platens Use a hard setting adhesive such as Ultra-Cat or Better Bond X-Press veneer glue instead. Apply a coat of shellac or oil-based polyurethane if the surface is very porous and it will be fine. I'll reply to your message and post the answers here.
Lengths and widths vary just as individual logs vary. 227 0 obj <>stream Part 5 Adhesive Veneer Storage I suspect that the vast majority of these failures were simply from the failure to use a veneer scraper tool. More information about the veneer scraper can be found on this page. Part 4
wood veneer thickness plywood solid woodworking pdf Veneering w/o Vacuum Someone with the right skills, knowledge, and experience will make wood veneers look seamless and this doesnt come cheaply.
Which hand planes should a power-tool woodworker buy first? Dan Carroll (Sales Representative): daniel@certainlywood.com Wes Dumas (Sales Representative): wes@certainlywood.com. Can I stain the veneer before I apply it? And our ability to meet customers needs, in volume, price, and delivery time, allow them to maintain lower inventory levels and reduce working capital needed. We are chain-of-custody certified and continuously invest in audits to assure adherence. Polyurethane vs. Vinyl For more on AWI QCP marketing tannoy loudspeaker
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